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Outdoor Portable Energy Storage Housing (0.5kWh–6kWh)
Industry--Portable Energy Storage-Gas Assisted Injection Molding Outdoor Portable Energy Storage Housing (0.5kWh–6kWh)
Customer Requirement :
The customer required a premium enclosure that combines lightweight construction, high structural strength, and excellent cosmetic appearance while reducing assembly complexity.Customer Requirement :
Challenges ：
Challenges ：
🛑Sink marks on large structural parts🛑Maintaining rigidity while reducing weight🛑Multiple components increased assembly time🛑High cosmetic standards for consumer products
Our Engineering Solution
Our Engineering Solution
Our engineering team implemented Gas Assisted Injection Molding (GAIM) to redesign the internal structure with hollow reinforced ribs, significantly reducing material usage while maintaining structural integrity.
We also optimized the product architecture by integrating multiple assembled components into a single molded structure, simplifying downstream assembly and improving production consistency.
Our turnkey manufacturing service covered :
Our turnkey manufacturing service covered :
Mold DesignInjection MoldingSurface FinishingFinal AssemblyQuality InspectionPackaging & Logistics
Results :
✔ Reduced product weightResults :
✔ Improved cosmetic appearance
✔ Simplified assembly process
✔ Increased production efficiency
✔ Successfully mass-produced
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